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Dry-Construction Floor Deck Roll Forming Machine

Dry-Construction Floor Deck Roll Forming Machine

The Dry-Construction Floor Deck Roll Forming Machine is a production equipment specially developed for prefabricated building systems to manufacture dry-construction floor decks. Utilizing continuous cold roll forming technology, this machine processes metal coils in a single pass into structural floor panels that are self-supporting, spliceable, and formwork-free. The product can be directly used as permanent formwork, eliminating the need for on-site concrete pouring. It features fast construction, energy efficiency, environmental friendliness, and reusability, making it suitable for modular buildings, steel structure buildings, prefabricated housing, and related fields.

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The Dry-Construction Floor Deck Roll Forming Machine is a production equipment specially developed for prefabricated building systems to manufacture dry-construction floor decks. Utilizing continuous cold roll forming technology, this machine processes metal coils in a single pass into structural floor panels that are self-supporting, spliceable, and formwork-free. The product can be directly used as permanent formwork, eliminating the need for on-site concrete pouring. It features fast construction, energy efficiency, environmental friendliness, and reusability, making it suitable for modular buildings, steel structure buildings, prefabricated housing, and related fields.

Core Features

  1. Integrated Forming: Single machine simultaneously completes shaping, punching, edging, and rib-forming processes.


  2. High-Strength Design: Capable of processing high-strength steel (yield strength ≥550 MPa), with strong load-bearing capacity of the panel.


  3. Quick-Connect Structure: Formed panels feature integrated male/female tenon grooves, snap locks, and other connection structures for easy on-site assembly.


  4. Intelligent Control: PLC and touchscreen interface support panel parameter storage, automatic length setting, and online detection.


  5. Flexible Production: Modular roller design allows for quick switching between different panel types, thicknesses, and widths.


Main Technical Parameters

Item

Specification

Applicable Materials

Galvanized steel sheet, aluminized zinc steel sheet, high-strength steel, etc.

Material Thickness

1.2–2.5 mm (customizable up to 3.0 mm)

Panel Width

295 mm (developed width)

Forming Speed

6–15 meters/minute

Connection Method

Snap lock, tenon groove, welded edge, etc.

Load-Bearing Capacity

≥3.0 kN/m² during construction phase (depending on design)

Control Method

PLC and HMI (Human-Machine Interface)

Structural Features of Formed Panels

  • Longitudinal Stiffeners: Enhance the longitudinal stiffness and load-bearing capacity of the panel.


  • Transverse Shaping: Improve panel stability and prevent local buckling.


  • End Connection Structure: Integrated overlapping edges or snap locks enable quick panel-to-panel connections.


  • Surface Treatment: Can form anti-slip patterns, pre-drilled holes, pre-welded nuts, etc.


Production Process Flow

Uncoiling and Leveling → Material Feeding → Roll Forming → Online Punching → Fixed-Length Cutting → Automatic Stacking

(Optional processes: surface embossing, pre-coating, packaging and bundling, etc.)

Application Scenarios

  1. Prefabricated Steel Structure Buildings: Used as formwork-free floor decks.


  2. Modular Housing: Box-structure floor and roof systems.


  3. Industrial Plants: Lightweight roofing and platform structural panels.


  4. Renovation Projects: Mezzanine floors, temporary structural panels.


  5. Overseas Projects: Dry-construction systems compliant with international standards (e.g., EN 1993).


Advantages and Benefits

  • Construction Efficiency: Over 50% faster than traditional cast-in-place methods.


  • Material Savings: Eliminates the need for wooden formwork and support frames, reducing on-site wet work.


  • Eco-Friendly and Energy Efficient: No construction waste on site, and panels are recyclable.


  • Controlled Quality: Factory prefabrication ensures high precision and stable quality.


  • Overall Cost Reduction: Cuts labor, construction time, and management costs by approximately 20–30%.


Service Support

  • Provides panel design, structural calculations, and process debugging.


  • Installation training, operational guidance, and maintenance support.


  • 18-month warranty on key components, with lifelong technical support.


  • Assistance with product certifications (e.g., ISO, CE, UL).


Note: This equipment can be customized according to customer needs for dry-construction floor production lines with different load-bearing grades, fire resistance levels, and acoustic performance. It also comes with matching connectors, accessories, and construction technical solutions.



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