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Floor Deck Roll Forming Machine
The floor deck roll forming machine is a highly efficient automated forming equipment specially designed for building steel structure floor systems. It employs a continuous cold roll forming process to process metal coils (such as galvanized steel sheets, aluminized zinc sheets, etc.) in a single pass into load-bearing floor panels with structures like reinforcing ribs and pressed grooves. These panels serve as permanent formwork for concrete pouring and are widely used in steel structure construction fields such as high-rise buildings, industrial plants, and logistics warehouses.
The floor deck roll forming machine is a highly efficient automated forming equipment specially designed for building steel structure floor systems. It employs a continuous cold roll forming process to process metal coils (such as galvanized steel sheets, aluminized zinc sheets, etc.) in a single pass into load-bearing floor panels with structures like reinforcing ribs and pressed grooves. These panels serve as permanent formwork for concrete pouring and are widely used in steel structure construction fields such as high-rise buildings, industrial plants, and logistics warehouses.
Core Structure and Technical Features
High-Rigidity Forming Frame
Integral welded heavy-duty structure, stress-relieved for high stability
Gantry-type layout with excellent anti-eccentric load capability, suitable for high-speed continuous production
Precision Forming System
Forming rollers made of Cr12MoV mold steel, heat-treated to hardness HRC 58-62
Each forming pass equipped with independent adjustment mechanism, adjustment accuracy ±0.1mm
Progressive roll forming process effectively controls material springback and deformation
Intelligent Control System
PLC + industrial touchscreen, supports recipe storage and one-touch recall
Automatic fixed-length cutting, accuracy ±1.0mm
Features fault self-diagnosis and production data traceability
Optional remote monitoring and data management interface
Flexible Configuration
Quick roller change design adapts to different panel types, wave heights, and thicknesses
Optional modules: online punching, automatic stacking, surface pretreatment, etc.
Material width adaptive range: 300-1500mm
Main Technical Parameters (Standard Type)
Item | Parameter Description |
|---|---|
Applicable Materials | Galvanized steel sheet, aluminized zinc steel sheet, high-strength steel, etc. |
Material Thickness | 0.8-1.5mm (customizable up to 3.0mm) |
Material Width | ≤1250mm (based on developed width of the panel) |
Forming Height | 50-100mm (wave height adjustable) |
Forming Speed | 8-20 meters/minute (adjustable) |
Cutting Accuracy | ±1.0mm |
Main Motor Power | 30-75kW |
Total Power | 45-110kW (depending on configuration) |
Control Method | PLC + touchscreen, supports industrial communication protocols |
Equipment Dimensions | Approx. 18-25m × 2.5m × 2.2m (L × W × H) |
Structural Features of Formed Panels
Longitudinal Stiffeners: Enhance longitudinal stiffness and load-bearing capacity of the panel
Transverse Pressed Grooves: Strengthen bonding with concrete to form composite load-bearing structure
Standardized Ends: Integrated overlapping edges for quick on-site installation
Functional Integration: Can reserve pipeline holes, equipment mounting holes, etc.
Production Process Flow
Material loading and uncoiling → Leveling and centering → Pre-forming → Main forming → (Online punching) → Fixed-length cutting → Automatic output
(Items in parentheses are optional processes)
Quality Control Standards
Sectional dimension tolerance: ±0.5mm
Panel flatness: ≤1.5mm/3000mm
Length error: ±1.5mm
Wave height consistency: ±0.3mm
Compliant with standards: GB/T 12755-2008, JG/T 368-2012, etc.
Application Fields
High-rise steel structure building floor decks
Industrial plant floor and roof systems
Logistics warehouse structural floor slabs
Commercial complex steel structure floors
Prefabricated building floor components
Service Support
Provides panel design, process debugging, trial production verification
Installation training, operation guidance, maintenance support
18-month warranty on key components, lifelong technical support
Assistance with product certifications (e.g., CE, ISO, etc.)
Selection Recommendations
Demand Scenario | Recommended Configuration | Applicable Project Type |
|---|---|---|
Conventional construction projects | Standard type + basic functions | Residential buildings, office buildings |
Industrial plants | Reinforced type + online punching | Factories, warehouses |
Large public buildings | High-speed type + automatic stacking | Airports, convention and exhibition centers |
Overseas engineering projects | Certified type + remote monitoring | International engineering projects |
chan@winworld-xm.com
Phone
+86-592-721 9069 / +86 136 060 95636
Address
No. 369-2, xidongdi, Xidong village, Lianhua Town, Tong'an District, Xiamen