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Great Wall Shielding Plate Roll Forming Machine

Great Wall Shielding Plate Roll Forming Machine


The Great Wall Shielding Plate Roll Forming Machine is specialized equipment designed for manufacturing electromagnetic shielding or radiation protection panels. Through continuous cold roll forming technology, it processes metal coils (such as lead‑composite sheets, aluminum alloys, or other shielding materials) into precise, high‑performance shielding panels with consistent cross‑sections. The equipment is widely used in medical radiation protection, laboratory shielding, nuclear facilities, communication base stations, and other fields requiring electromagnetic or radiation shielding. It features high‑precision forming, material‑adaptability, and integrated punching or cutting functions for installation preparation.


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The Great Wall Shielding Plate Roll Forming Machine is specialized equipment designed for manufacturing electromagnetic shielding or radiation protection panels. Through continuous cold roll forming technology, it processes metal coils (such as lead‑composite sheets, aluminum alloys, or other shielding materials) into precise, high‑performance shielding panels with consistent cross‑sections. The equipment is widely used in medical radiation protection, laboratory shielding, nuclear facilities, communication base stations, and other fields requiring electromagnetic or radiation shielding. It features high‑precision forming, material‑adaptability, and integrated punching or cutting functions for installation preparation.



Great Wall Shielding Plate Roll Forming Machine is a high-precision cold roll forming equipment specifically designed for the production of special functional panels such as electromagnetic shielding and radiation protection. Through a continuous roll forming process, it processes metal or composite shielding materials into functional panels with specific structures, widely used in medical, nuclear industry, telecommunications, laboratories, and other fields that have strict requirements for electromagnetic compatibility or radiation protection.


I. Product Positioning

  • Special Purpose: Customized for shielding functional panels


  • Technical Grade: High-precision industrial-grade forming equipment


  • Application Scenarios: Professional fields such as radiation protection, electromagnetic shielding, signal isolation, etc.



II. Core Technical Features

  1. Versatile Adaptability


    • Can process shielding materials such as lead composite panels, aluminum plates, copper mesh composite panels, special alloys, etc.


    • Adapts to coils of different thicknesses (0.5-3.0 mm) and widths (≤1500 mm)


    • Supports forming of single-layer and multi-layer composite materials


  2. Precision Forming System


    • Forming rollers are made of special wear-resistant materials to avoid damage to the shielding layer


    • Equipped with pressure and temperature monitoring systems to ensure stability of shielding performance


    • Forming accuracy up to ±0.1 mm, ensuring airtightness of panel joints


  3. Intelligent Control and Detection


    • PLC + touch screen control, allowing setting of shielding performance-related parameters


    • Integrated online thickness detection for real-time monitoring of shielding layer uniformity


    • Optional conductive continuity testing module


  4. Optimized Structural Design


    • Fully enclosed frame to prevent external electromagnetic interference


    • Radiation protection design (e.g., lead lining) to ensure operator safety


    • Quick roller change system to adapt to the production of various shielding structures



III. Types of Shielding Panels That Can Be Produced

Shielding Type

Typical Materials

Main Applications

Electromagnetic Shielding Panels

Copper foil composite panels, conductive coating panels

Equipment rooms, communication base stations, electronic products

Radiation Protection Panels

Lead composite panels, barium cement panels

Hospital radiology departments, nuclear power plants, laboratories

Signal Isolation Panels

Metal mesh composite panels, wave-absorbing materials

Confidential locations, test anechoic chambers

Composite Functional Panels

Multi-layer metal composite panels

High-demand protection engineering


IV. Production Process Flow

Feeding → Surface Pretreatment (optional) → Roll Forming → Online Punching/Edge Cutting → Fixed-Length Cutting → Preliminary Performance Testing → Automatic Stacking


V. Equipment Technical Parameters (Reference)

Item

Specification

Applicable Materials

Lead plates, aluminum plates, copper-based composite materials, special alloys, etc.

Material Thickness

0.5-3.0 mm (customizable)

Forming Width

≤1500 mm

Forming Accuracy

±0.1 mm (thickness uniformity ±5%)

Production Line Speed

3-15 m/min (adjustable)

Shielding Effectiveness

Meets the required shielding attenuation values after forming

Control System

PLC + industrial touch screen, optional remote monitoring

Safety Protection

Radiation dose monitoring, emergency stop protection, protective cover linkage


VI. Application Areas

  1. Medical Protection: Radiation protection walls for X-ray rooms, CT rooms, radiotherapy centers


  2. Nuclear Industry: Shielding structures for nuclear power plants, nuclear waste treatment facilities


  3. Telecommunications Engineering: 5G base station shielding, data center electromagnetic isolation


  4. Research Laboratories: Anechoic chambers, shielded rooms, precision instrument protection


  5. Military and Aerospace: Command post shielding, spacecraft radiation protection



VII. Product Advantages

  • Reliable Performance: The forming process does not affect the shielding performance of the material, ensuring compliance with protection standards


  • High Precision: Accurate panel dimensions facilitate on-site installation and reduce leakage risks


  • High Automation: Reduces manual intervention and minimizes contamination risks for special materials


  • Strong Safety: Integrated radiation protection and safety monitoring to safeguard operator health


  • Flexible Customization: Production processes can be customized according to different shielding standards (e.g., GB, IEEE, NIST)



VIII. Service Support

  • Provides shielding effectiveness calculations and panel structure design


  • Equipment installation, debugging, and operator training (including radiation safety training)


  • Warranty on key components, lifelong technical support


  • Assistance with shielding effectiveness testing and certification



Summary: This equipment is a professional solution in the field of shielding panel production. Through precision forming and intelligent control, it ensures that the products meet strict protection standards while achieving efficient and stable industrial production. It is suitable for various special projects that require high standards for electromagnetic compatibility and radiation safety.


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