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Insulated Floor Panel Roll Forming Machine

Insulated Floor Panel Roll Forming Machine

The Insulated Floor Panel Roll Forming Machine is specialized equipment designed for manufacturing composite floor panels with integrated thermal insulation layers. It typically processes metal face sheets (such as galvanized steel or aluminum) and simultaneously forms structural profiles while laminating or integrating insulating materials (like EPS, XPS, or rock wool) in a continuous roll forming process. The resulting panels are used in cold storage facilities, industrial buildings, modular construction, and energy-efficient residential projects where thermal performance and structural integrity are critical.

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The Insulated Floor Panel Roll Forming Machine is specialized equipment designed for manufacturing composite floor panels with integrated thermal insulation layers. It typically processes metal face sheets (such as galvanized steel or aluminum) and simultaneously forms structural profiles while laminating or integrating insulating materials (like EPS, XPS, or rock wool) in a continuous roll forming process. The resulting panels are used in cold storage facilities, industrial buildings, modular construction, and energy-efficient residential projects where thermal performance and structural integrity are critical.

I. Equipment Overview

This equipment is a professional production line for manufacturing insulated building floor panels using roll forming technology. It integrates metal facing sheets with thermal insulation core materials in a single pass through continuous roll forming, producing composite panels that combine structural strength with thermal insulation performance. The products are widely used in fields with stringent requirements for energy efficiency and insulation, such as cold chain logistics, industrial plants, clean rooms, and prefabricated construction.

II. Core Features

  • Composite Forming Technology: Simultaneous integration of metal facing sheets and insulation core materials (e.g., EPS, XPS, PU, rock wool) in a single forming process.


  • High Efficiency and Energy Saving: Continuous production line with a high degree of automation ensures stable output.


  • Precise Temperature Control: Optional heating and cooling systems adapt to the curing processes of different core materials.


  • Intelligent Control: Centralized PLC and touchscreen control with adjustable parameters and recipe storage.


  • Multifunctional Expansion: Optional modules include online adhesive application, automatic film lamination, grooving, and punching.


III. Main Technical Parameters

Item

Technical Specifications

Applicable Facing Materials

Galvanized sheet, color-coated sheet, aluminum sheet, stainless steel, etc.

Applicable Core Materials

EPS, XPS, PU, PIR, rock wool, etc.

Facing Material Thickness

0.4–1.2 mm (expandable)

Core Material Thickness

20–200 mm (customizable)

Finished Panel Width

600–1200 mm (customizable)

Production Line Speed

3–15 meters/minute (adjustable)

Composite Pressure

0.2–1.0 MPa (adjustable)

Control System

PLC + industrial touchscreen

Total Equipment Power

45–120 kW

IV. Production Process Flow

Metal coil feeding → Surface cleaning/pretreatment → Insulation core material feeding → Pre-composite alignment → Main roll forming and composite forming → (Heating and curing) → Cooling and shaping → Edge trimming/grooving → Fixed-length cutting → Finished product stacking

(Items in parentheses are optional processes)

V. Composite Panel Performance Characteristics

Performance Indicator

Standard Value

Thermal Transmittance (K-value)

0.20–0.50 W/(m²·K)

Compressive Strength

≥150 kPa

Fire Resistance Rating

Grade A / Grade B1 (depending on core material)

Sound Insulation Performance

≥25 dB

Service Life

≥25 years

VI. Application Fields

  • Cold Chain Logistics: Cold storage floors, refrigerated truck bodies


  • Industrial Buildings: Temperature-controlled workshop floors, clean room floors


  • Prefabricated Construction: Modular housing floors, roof substrates


  • Special Projects: Laboratories, pharmaceutical plant floors, data centers


  • Energy-Efficient Retrofits: Insulation upgrades for existing building floors


VII. Service Support

  • Provides panel structural design, thermal calculations, and process debugging


  • Installation training, operational guidance, and regular maintenance


  • Warranty on key components, lifelong technical support


  • Assistance with product testing and engineering certification



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