Core Structural Features

1. High-Strength Integrated Frame

   The equipment features a heavy-duty welded steel plate structure with a gantry-style frame design, ensuring overall rigidity under high-load rolling conditions, effectively suppressing deformation and vibration.

   
   

2. High-Precision Forming System

   Forming roller shafts are made of high-quality alloy steel through forging, precision CNC machining, heat treatment (quenching and tempering), and high-precision grinding. The rollers exhibit high hardness and wear resistance, maintaining forming accuracy over the long term. Each pass is equipped with radial and axial micro-adjustment mechanisms for precise calibration and consistent cross-sectional shape.

   
   

3. Modular Forming Units

   The modular frame design allows flexible adjustment of roller configuration and the number of forming passes according to requirements such as wave height, pitch, and plate thickness. This ensures strong adaptability and facilitates future product upgrades and modifications.

   
   

4. Automated Control System

   The machine utilizes a PLC (Programmable Logic Controller) and a touchscreen HMI (Human-Machine Interface) for fully automated operation control. It can store multiple production parameter sets, supports automatic/manual mode switching, and includes functions such as automatic length sizing, fault self-diagnosis, and operational data logging.

   
   

5. Optional Extended Functions

   Configurable options include automatic loading and decoiling systems, levelers, servo cut-to-length systems, automatic punching units, online hemming/locking devices, and automatic stacking and receiving systems, enabling a complete automated production line.

   
   

Typical Technical Parameters

Main Application Areas

• Commercial Vehicles: Sidewalls and roof panels for vans, refrigerated trucks, and sanitation vehicles.

  
  

• Rail Transit: Sidewall panels, roof panels, and floor panels for subways, light rails, and EMUs.

  
  

• Containers: Sidewall panels and corrugated sheets for dry freight and special containers.

  
  

• Architectural Decoration: Large-scale exterior wall cladding panels and partition panels.

  
  

• Other Industries: Various sheet metal components such as electrical cabinet bodies, equipment enclosures, and storage racks.

  
  

Customization and Services

We support non-standard customization based on customer-provided product drawings, material specifications, and production capacity requirements. Our services include roller design, forming process optimization, and full-line automation integration. Additionally, we provide installation and commissioning, operator training, and comprehensive after-sales support.