I. Core Technical Features

1. High Rigidity Frame System

• Structural Design: Utilizes an integrally welded heavy steel structural frame, optimized through finite element analysis to ensure structural stability under high-load conditions.

  
  

• Vibration Damping Design: Equipped with a dynamic balancing system and vibration dampers, effectively suppressing vibration and noise during equipment operation.

  
  

• Installation Accuracy: Frame mounting flatness ≤0.05mm/m, ensuring alignment accuracy of the roller system.

  
  

2. Precision Forming System

• Roller Material: Employs high-grade tool steels such as D2, DC53, vacuum heat-treated to achieve a hardness of HRC60-62.

  
  

• Processing Technology: Forming rollers are machined using 5-axis CNC machine tools, with surface roughness Ra ≤0.4μm.

  
  

• Adjustment Mechanism: Each pass is equipped with a hydraulically assisted micro-adjustment system, with adjustment accuracy of ±0.02mm.

  
  

• Temperature Control: Incorporates a roller temperature monitoring and cooling system to maintain forming stability.

  
  

3. Intelligent Control System

• Control Core: Uses an industrial-grade PLC as the main controller.

  
  

• Human-Machine Interface: Industrial touchscreen supporting Chinese/English language switching.

  
  

• Functional Configuration:

  
  

• Automatic length measurement and compensation

  
  

• Fault diagnosis and early warning system

  
  

• Production data statistics and traceability

  
  

• Remote monitoring and maintenance interface

  
  

4. Automated Production Line Configuration

• Optional Modules:

  
  

• Automatic feeding and uncoiling system

  
  

• Precision leveling device

  
  

• Servo-driven fixed-length cutting unit

  
  

• Online punching/riveting workstation

  
  

• Quality inspection and sorting device

  
  

II. Technical Parameter Specifications

III. Forming Capabilities

1. Cross-Section Types

• Reinforced Rib Panels: Single rib, multiple ribs, cross ribs

  
  

• Corrugated Panels: Trapezoidal wave, sinusoidal wave, special-shaped wave

  
  

• Composite Sections: Reinforced rib + corrugation composite structure

  
  

• Special Shapes: Custom-developed according to customer drawings

  
  

2. Typical Section Parameters

• Wave Height Range: 15-120mm

  
  

• Wave Pitch Range: 100-400mm

  
  

• Rib Height Range: 10-80mm

  
  

• Panel Width Range: 300-1500mm

  
  

IV. Quality Control System

1. Manufacturing Precision Control

• Roller Radial Runout: ≤0.02mm

  
  

• Axis Parallelism: ≤0.03mm/1000mm

  
  

• Forming Angle Tolerance: ±0.5°

  
  

• Cross-Section Dimensional Tolerance: ±0.3mm

  
  

2. Inspection and Calibration

• Regular calibration with coordinate measuring machines

  
  

• Laser interferometer inspection system

  
  

• Online thickness measurement device

  
  

• Surface quality visual inspection